Industrial coil brushes are produced by winding straight metal-backed channel strips with a mandrel, core or shaft to make rotary cylinder brushes. By varying the pitch between each coil, a broad rage of brush densities is feasible. From very dense close-wound coil brushes, to progressively less dense more open wound coil brushes, according to pitch.
This kind of industrial cleaning brushes could be supplied like a complete assembly pre-mounted on a core with journals, wound directly on to a shaft, wound with a customer’s core or shaft, or as replacement coils for in-house installation. Typical applications include conveyor cleaning, panel dusting, glass washing, screen cleaning, material handling (as screws and augers), lint removal and fruit and vegetable washing. Carolina Brush can perform designing and manufacturing any custom coil brush in order to meet our customers’ application.
Cup Type brushes are another widely-used configuration. These are most commonly regarded as vacuum head attachments, as drill and router head guards, so when specialty cleaning devices. Carolina Brush can do designing and manufacturing any custom cup brush to meet our customers’ application.
Straight strip brushes are the most common of the metal channel industrial brushes that Carolina Brush manufactures. Our straight strip brushes might be formed into cup brushes, disk brushes (external and inverted), helixed/helical strips, arcs or curved industrial brushes.
Straight strips are used individually or in multiples and may even be attached to flat surfaces or on cylinders. Typical applications for straight strips include splash curtains, drag or 93dexypky type conveyor cleaners, tensioning devices, static dissipating, paint booth and conveyor-side seals and product hold-down devices.
Staple-Set Brushes are one of the most frequent types of brush construction because they can be manufactured in almost an infinite variety of shapes. Staple-set brushes are created by inserting a tuft of filament in a hole that may be either drilled or molded in a block and secured having a metal staple.
Carolina Brush uses computer-automated machinery to guarantee consistency and quality for high-volume brush production, and will use a variety of techniques to produce small-run, special application and prototype brushes. Tufted spiral wire brush are normally wood or plastic.